Royalstar Energy:
very dedicated solution for gas generator to make the gentset unit work at high efficiency. When a unit is in a genset configuration the engine, alternator and other supporting items are located on a skid. Waste heat from the engine would be dissipated in the exhaust gas and via an engine cooling circuit linked to heat dump radiators.
The rapid development of industrial biogas production continues to raise the standards in automation technology and metrology at biogas plants.
For any biogas plant to be commercially profitable, it has to operate with maximum efficiency for maximum output over the long haul.
Any process that’s inefficient or interrupted can seriously impact operating results. Even at small plants with a capacity of 500 kW or less, any downtime easily ensues several thousand Euros a day in losses.
experience in process automation. Complex systems benefit in particular from our services, but so do smaller plants, because at ROYALSTAR, we believe in scalable solutions.
Our system solutions are based on cutting-edge know-how of biogas systems, which comes as a result of our work with highly esteemed research institutes.
ROYALSTAR boasts a comprehensive portfolio of products and systems specifically geared to process automation, as well as solutions for the automation and safe handling of all the aspects that define biogas production. Systems for the utilization of energy, like cogeneration plants, or drying, pelletizing, and gas transfer systems, make the list as well.
Automation
Gauscor-Bio Gas
Process automation – simple and cost-effective
ROYALSTAR’s core element of automation is its highly cost-effective and user-friendly process control system called Freelance. Designed for complex automation tasks, many biogas plants are already profiting from its use.
this solution include scada and monitoring system for biogas generator, agzelory and CHP system
DIFE DM400 gas controller is used for automatic control and monitoring of technological processes at a biogas plant, for input and distribution of electric energy, protection of electric equipment against overloads and short circuits.
Our services
- Development of a concept for an automated system
- Creation of technical specifications
- Development of automatic control algorithms
- Preparation of design documentation
- Application development for programmable logic controllers (PLC): Siemens TIA, Rockwell Studio5000, and Mitsubishi GXWorks
- Application development for human-machine interfaces (HMI) to perform supervisory control and data acquisition (SCADA): FactoryTalk, WinCC, and PcVue
- Creation of SCADA-systems for the monitoring and remote control of continuous processes
MWM GAS
Cogeneration Power Plant Solutions With Deif DM 400
MWM-GASEco-friendly MWM cogeneration power plants with combined heat and power enable decentralized, economical and energy-efficient power production.
Gas engine TCG 2020 / TCG 2020 K1, V12, V16, V20 – For the highest ratings in ecology and economy!
- Output range from 1,000 to 2,000 kWel
- Best electrical and thermal efficiency in its output class
- Runs on all gas types: natural gas, biogas, landfill gas, sewage gas, mine gas, etc.
- Low operating costs
- TCG 2020 is mainly used for CHP plants in Europe and for biogas worldwide
- The TCG 2020 V12 in the configuration RW (natural gas) and XW (biogas) is specifically optimized for the 1 MWel capacity range, with even lower operating and maintenance costs
- TCG 2020 K was especially adapted to non-ISO conditions such as high altitudes or high intake air temperatures in the field of natural gas
- More than 2000 power generators with approximately 2,800,000 kWel already installed around the globe
The MWM gas engines of the TCG 2020 series are perfectly geared to the challenges of a dynamic market environment. Our models in the output range of 1,000 – 2,000 kWel meet the high requirements of a broad range of applications and guarantee efficiency, reliability, flexibility and environmental sustainability, together with low lifecycle costs and high profitability.
Our range for your cogeneration power plants (CHP)
Tailored power plant solutions and gas engines from MWM
MWM stands for highly-efficient and eco-friendly combined heat and power (CHP) plants for decentralized electric power, and has almost 150 years of experience in the development and optimization of gas engines and gensets for natural gas, biogas and other special gases.
The advantage of MWM combined heat and power over the separate production of electrical power and heat lies in the significantly higher utilization of the primary energy.
MWM cogeneration plants are the perfect choice for you if you want to invest in energy-efficient and environmentally sound energy solutions for the future growth of your company. Use our CHP amortization calculator for assessing the profitability and efficiency of your planned investment. We are also gladly available to you to provide personal consultation.
Gas engine TCG 2020
MWM-GASBest electrical and thermal efficiency in its class. Natural gas, biogas, mine gas, etc.
Guascor dresser rand
Gauscor-Bio GasThe ROYALSTAR -Siemens lean burn, electronically carburetor, SGE-S engine series ranges from 300kwe to 945kwe and provides excellent installation solutions for co- and tri-generation configurations. These engines have been designed to operate with accurate conditions thanks to the electronic devices, for the control of the combustion features providing higher performance at minimum emissions.
This engine series is commonly used in co-generation facilities with natural gas at high temperatures in cooling circuits and with biogas in various applications where electrical efficiency, easy operation and service, and high flexibility of operation are required.
The main features include:
- Dry / wet exhaust manifold
- Single / double step intercooler
- Oil cooler in main / auxiliary circuit
- 120 / 90ºC main cooling circuit temperature
- 80 / 55 / 40ºC intercooler cooling circuit temperature
- With / without exhaust catalyst
Jenbacher Bio Gas
Jenbacher Standard Containerised Unit
The Jenbacher container is a high-quality unit which can be deployed where economical and speedy installation is required. The Jenbacher containers are fully tested when they leave the production facility and are excellent for ‘plug-and-play’ applications. The overall compact design ensures a space saving installation with service-orientated accessibility.
The units arrive as two components:
- The container including the gas engine gensetor cogeneration module, alternator, ventilation system, cooling systems and separate engine control room and switching system.
- The container is coupled with a skid which includes heat dump radiators silencer and optionally plate heat exchangers and exhaust gas heat exchangersto facilitate combined heat and power
Applications
Gas engine containers are used for a wide variety of different applications and depends upon the specific requirements of your project. Particularly where projects require rapid deployment or removal. They are particularly popular where gas availability may vary over time, such as a landfill site. Here the gas production peaks after the closure of the landfill. They are also widely used for biogas applications where the most economical, sound attenuated units are preferred. They can then be transferred to another site. They are also popular with financiers as they provide the most readily movable and saleable asset from the perspective of project finance.
A captive power plant is a facility that provides a localised source of power to an energy user. These are typically industrial facilities, large offices or data centres. The plants may operate in grid parallel mode with the ability to export surplus power to the local electricity distribution network. Alternatively they may have the ability to operate in island mode; i.e. independently of the local electricity distribution system.
Power Module
Clarke Energy recognised the requirements for a ‘power module’ based around the Jenbacher Type-6 engine. The power module scope which comprises of engine, enclosure, silencer cooling system and other key ancillary components has been optimised for the requirements of the Australian coal gas and remote power markets.
The power module has been designed to operate in hot or humid environments with ambient temperatures above 40 degrees Celsius and can be configured with bolt on upgrades including cogeneration equipment (hot water + steam) and chilled air intakes. Clarke Energy has incorporated the power module into an in-house pre-engineered power station solution dubbed the ‘cookie cutter’ due to its simple modular configuration. This solution has now been delivered to many clients with power stations in the range of 1 to 45MWe.
The Clarke Energy ‘Cookie-Cutter’ power station model has been designed from the onset to allow coal gas producers to begin generating power early and hence early monetisation of the valuable coal gas resource. The modular design model facilitates the earliest possible generation given that work can start immediately upon award saving critical design time at the front end. The proven model then allows steady augmentation to coincide with the development of the gas reserves and drilling programme. This means that coal gas producers can begin generating with as little as 500kWe and then grow output to tens of megawatts as the gas wells become operational.
MAN- Gas
MAN PrimeServ protects your energy assets from day one
Whether you feed energy into the grid or satisfy a localized demand, on land or at sea, our technicians provide what you need – where and when you need it, ensuring the availability, flexibility, and profitability of your plant. How you benefit:
- Fast, reliable and expert customer support
- Prompt delivery of OEM spare parts
- Bespoke O&M contracts
- Global service – 24 hours a day, 365 days a year
Auxiliary GenSets
Safety meets experience
Diesel-electric propulsion
Flexibility meets reliability
Auxiliary GenSets
Safety meets experience